Product Overview

Kana uri kushanda pamwejekiseni molds, zvimwe wakambonzwa nezvazvoD2 mudziyo simbi- bhiza rekushanda kwezvinhu zvakasimba zvekuumbwa. Asi Machining chikara ichi hachizi chevane moyo wakaneta. Rega ndikufambe nemumatambudziko epasirese uye mhinduro dzekushanda neD2, kubva pauriri hwechitoro.

Nei D2 Simbi Inotonga Injection Mold Kugadzira

D2 haisi imwe chetemudziyo simbi - ndiyo chiyero chegoridhe chezviumbwa zvinoda kugara. Heino chikonzero:

✔Kuramba kupfeka kwakasarudzika(Chromium carbides inoita kuti 3x iome kupfuura P20)
✔Good dimensional kugadzikana(Inobata zvakasimba kushivirira pasi pekupisa)
✔Decent polishability(Inogona kuwana SPI A1/A2 kupera)
✔Mutengo wakaenzana(Inonyanya kudhura kupfuura premium simbi senge H13)

Zvakajairika Zvishandiso:

• Abrasive zvinhu zvakadai sefiber-filled resins

• Tight-kushivirira zvekurapa zvikamu

• Zvikamu zvemotokari pasi pe-hood

Proven Machining Strategies Anoshanda Chaizvo

1.Kucheka Zvishandiso Zvinopona D2

• Carbide end millsneTiAlN coating (AlCrN inoshandawo)

• Positive rake geometry(inoderedza masimba ekucheka)

• Variable helix magadzirirwo(inodzivirira kutaura)

• Conservative kona radii(0.2-0.5mm yekupedzisa)

2.Tool Life Hack
Deredza kumhanya kwepamusoro ne20% zvichienzaniswa neP20 simbi. Kune D2 yakaoma, gara uchitenderedza 60-80 SFM ine carbide maturusi.

EDM'ing D2: Izvo Zvinyorwa Zvisingakuudzi

Paunorova iyo yakaoma mamiriro, EDM inova shamwari yako yepamoyo:

1.Wire EDM Settings

• Zvishoma pane kucheka P20 ne 15-20%

• Tarisira mamwe recast layer (chirongwa chekuwedzera polishing)

• Shandisa skim cuts kuitira kupera kwepamusoro kuri nani

2.Sinker EDM Mazano

• Graphite electrodes inoshanda zviri nani kupfuura mhangura

• Multiple electrodes (roughing/finishing) anowedzera hupenyu

• Aggressive flushing inodzivirira arcing

Kupenya D2 kusvika Kukwana

Kuzadzisa iyo girazi kupera kunoda:

• Tanga nekugadzirisa kwakakodzera / EDM kupera(Ra <0.8μm)

• Dzvanya nemaabrasives zvakarongeka(400 → 600 → 800 → 1200 grit)

• Shandisa dhaimondi paste pakupedzisira polish(3μm → 1μm → 0.5μm)

• Directional polishing(tevera zviyo zvezvinhu)

Ramangwana reD2 Mold Kugadzira

Mafambiro ari kubuda ekuona:

• Hybrid machining(kusanganisa milling uye EDM mune imwe setup)

• Cryogenic machining(inowedzera hupenyu hwekushandisa 3-5x)

• AI-yakabatsirwa parameter optimization(chaiyo-nguva kugadzirisa)

Isu tinodada kubata akati wandei ekugadzira zvitupa zveCNC machining masevhisi, izvo zvinoratidza kuzvipira kwedu kune mhando uye kugutsikana kwevatengi.

1, ISO13485: MEDICAL DEVICES QUALITYMANAGEMENT SYSTEM CERTIFICATE

2, ISO9001: QUALITY MANAGEMENT SYSTEMCERTIFICATE

3,IATF16949,AS9100,SGS,CE,CQC,RoHS

 Mhinduro yakanaka kubva kune vatengi

• Great CNCmachining inoyevedza laser engraving yakanakisa Ive everseensofar Yakanaka quaity zvachose,uye allthe zvidimbu zvakarongedzwa nokungwarira.

• Excelente me slento contento me sorprendio la calidad deias plezas un gran trabajo Kambani iyi inoita basa rakanaka chaizvo pamhando.

• Kana paine nyaya vanokasira kuigadzirisaKukurukurirana kwakanaka uye nguva dzekupindura nekukurumidza. Iyi kambani inogara ichiita zvandinokumbira.

• Vanotowana chero kukanganisa kwatingave takaita.

• Tave tichibata nekambani iyi kwemakore akati wandei uye tagara tichiwana basa remuenzaniso.

• Ndiri kufadzwa zvikuru nemhando yepamusoro kana zvikamu zvangu zvitsva. Pnce inokwikwidza zvikuru uye customer service iri pakati pezvakanakisa zvandakambosangana nazvo.

• Fast tumaround rabulous quality, uye mamwe emhando yepamusoro yevatengi chero kupi zvako paNyika.

FAQ

Mubvunzo: Ndingakurumidza sei kugamuchira CNC prototype?

A:Nguva dzekutungamira dzinosiyana zvichienderana nekuoma kwechikamu, kuwanikwa kwezvinhu, uye kupedzisa zvinodiwa, asi kazhinji:

• Zvirinyore prototypes:1-3 mazuva ekushanda

• Mapurojekiti akaomarara kana ane zvikamu zvakawanda:5-10 mazuva ekushanda

Expedited service inowanzowanikwa.

Mubvunzo: Ndeapi mafaira ekugadzira andinoda kupa?

A:Kuti utange, unofanirwa kutumira

• Mafaira e3D CAD (zvichida ari STEP, IGES, kana STL fomati)

• Madhirowa e2D (PDF kana DWG) kana kushivirira chaiko, shinda, kana kupera kwepamusoro kuchidiwa

Mubvunzo: Unogona kubata kushivirira kwakasimba here?

A:Ehe. CNC machining yakanakira kuwana kushivirira kwakasimba, kazhinji mukati:

• ±0.005" (±0.127 mm) chiyero

• Kushivirira kwakasimba kunowanikwa pakukumbira (semuenzaniso, ± 0.001" kana zvirinani)

Mubvunzo: Ko CNC prototyping yakakodzera kuyedza kushanda?

A:Ehe. CNC prototypes inogadzirwa kubva chaiwo einjiniya-giredhi zvinhu, zvichiita kuti ive yakanakira yekushanda bvunzo, yakakodzera macheki, uye mekiniki ongororo.

Q: Iwe unopa yakaderera-vhoriyamu kugadzirwa mukuwedzera kune prototypes

A:Ehe. Mazhinji masevhisi eCNC anopa kugadzirwa kwebhiriji kana kugadzirwa kwakaderera-vhoriyamu, yakanakira huwandu kubva pa1 kusvika kumazana akati wandei.

Mubvunzo:Magadzirirwo angu akavanzika here?

A:Ehe. Anoremekedzwa CNC prototype masevhisi anogara achisaina Zvibvumirano Zvisiri-Kuzivisa (NDAs) uye kubata mafaera ako uye pfuma yehungwaru nekuvanzika kuzere.