Prototype Machining

Product Overview

Mukugadzirwa kwemazuva ano,prototype machiningtekinoroji yakakosha iyo inopa yakakosha kusimbiswa uye yekuyedza chikuva chekuvandudza chigadzirwa nekushandura komputa-inobatsira dhizaini (CAD) modhi kuita zvigadzirwa zvakasimba. Prototype processing haingobatsiri chetevagadziriongorora kugona kwezvigadziriso isati yazara-yakagadzirwa, asi zvakare inopfupisa zvakanyanya kutenderera kwekugadzirwa kwechigadzirwa, inovandudza kushanda kwayo, uye inoderedza mitengo. Izvi zvinotevera zvinokurukura zvakadzama tsananguro, misimboti yehunyanzvi, zvakanakira, nzvimbo dzekushandisa, uye ramangwana rekusimudzira maitiro eprototype kugadzirisa.

Tsanangudzo uye Unyanzvi Nheyo dzePrototype Processing

Prototype machining inzira yekugadzira yakavakirwa pakombuta nhamba yekudzora(CNC)tekinoroji, inotungamiraCNC muchinamaturusi ekuita kucheka, kudhirowa, kugaya uye mamwe maoperation pazvinhu nekuverenga maCAD modhi uye nekuashandura kuita G-code, nekudaro achigadzira yakasimba prototypes inopindirana zvakanyanya nedhizaini. Kusiyana nechinyakare "kubvisa" kugadzirisa, prototyping "inobvisa"kugadzira nziraiyo inoumba chimiro chinodiwa nekubvisa zvikamu zvakawandisa kubva muzvinhu. Iyi tekinoroji inowanzonzi "Rapid prototyping" (RPM), uye musimboti wayo uri mukushandisa michina inodzorwa nemakombuta kuti uwane yakakwirira-chaiyo uye yepamusoro-soro machining.
Iyo prototype processing inowanzo sanganisira anotevera matanho:
● Kugadzira uye Kuenzanisa: Gadzira 3D modhi uchishandisa CAD software kuti uone kuti dhizaini inosangana nezvinodiwa uye zvinoyevedza zvinodiwa.
● CNC programming: Shandura mamodheru eCAD kuita G-code kuti ugadzire machining mirairo yeCNC machine.
● Kugadzirira kwezvinhu: Sarudza zvinhu zvakakodzera maererano nezvinodiwa zvekugadzira, zvakadai sesimbi, plastiki, zvinhu zvinosanganiswa, nezvimwewo.
● Kugadziridza uye Kuongorora: CNC muchina maturusi anoita kugadzirisa zvinoenderana neG-code, kugadzira prototypes, uye kuita saizi, yemhando yepamusoro, uye kumwe kuongorora.
● Post processing: Kukuya, kupukuta, kupeta uye kumwe kurapwa kunoitwa pane prototype kusangana nechitarisiko uye kuita zvinodiwa zvechigadzirwa chekupedzisira.

Zvakanakira zvePrototype Processing

Prototype processing ine akawanda mabhenefiti muindasitiri yekugadzira, zvichiita kuti ive chikamu chakakosha chekugadzirwa kwechigadzirwa. Heano mabhenefiti ayo makuru:
1. Kunyatsojeka uye kuwirirana
CNC machining inogona kuwana yakanyanya kurongeka uye kushivirira, kazhinji inosvika ± 0.025 millimeters, inodarika nekure kurongeka kwemaitiro echinyakare machining. Uye zvakare, sezvo machining maitiro achidzorwa nekombuta, anogona kuona kuti prototype yeimwe neimwe machining inopindirana muhukuru, chimiro, uye pamusoro pemhando.
2. Kukurumidza kugadzira uye mafupi mafupi
Kuenzaniswa neyekuwedzera yekugadzira tekinoroji senge 3D kudhinda, prototype kugadzirisa kune yakakosha mabhenefiti mukumhanya kwekugadzira. CNC muchina maturusi anogona kupedzisa machining ezvikamu zvakaoma mumaminitsi mashoma, nepo 3D kudhinda kunotoda nguva yakareba. Pamusoro pezvo, kuchinjika kweprototype kugadzirisa zvakare kunogonesa kukurumidza dhizaini kugadzirisa uye kuwanda iterations, nekudaro kupfupisa kutenderera kwechigadzirwa.
3. Zvinhu zvakasiyana-siyana
Prototype processing inotsigira kushandiswa kwezvinhu zvakasiyana-siyana, zvinosanganisira simbi, mapurasitiki, zvinhu zvakaumbwa, nezvimwewo, uye inogona kushandisa zvinhu zvakafanana sechigadzirwa chekupedzisira kuona kuti prototype inoenderana mukuita uye kutaridzika nechigadzirwa chekupedzisira. Kusiyana kwechinyorwa ichi kunoita kuti prototype gadziriso ive nehupamhi hwekushandisa tarisiro mumaindasitiri akati wandei akadai seaerospace, zvekurapa, uye zvemotokari.
4. Kubhadhara mari
Kunyangwe iyo yekutanga investimendi yeprototype yekugadzirisa yakakwira, mutengo-unoshanda wakakosha mukugadzira diki. Kuburikidza nekugadziriswa kweprototype, vagadziri vanogona kuona nekugadzirisa kukanganisa kwedhizaini isati yazara-yakazara kugadzirwa, nekudaro vachidzivirira kurasikirwa kukuru kunokonzerwa nekukanganisa mukugadzirwa kwakawanda. Uye zvakare, iyo inodzokororwa yeprototype yekugadzirisa zvakare inoita kuti inyatso shanda muhukuru-hukuru kugadzirwa.
5. Kushanda verification uye kuedza
Prototype processing haingoshandiswe chete kuonesa chitarisiko uye chimiro, asiwo yekuyedza kushanda, sekuyedza simba, kusimba, kuita kwegungano, nezvimwe zvezvikamu. Uku kugona kwekuona kwekuita kunoita kuti prototyping iite basa rakakosha mukuvandudzwa kwechigadzirwa.

Nzvimbo dzekushandisa dzeprototype processing

Prototype machining ine huwandu hwakasiyana hwekushandisa mumaindasitiri akawanda, kunyanya muminda inoda kurongeka kwepamusoro uye yakaoma geometric maumbirwo. Heano akawanda makuru ekushandisa nzvimbo:
1.kugadzira motokari
Muindasitiri yemotokari, prototyping inoshandiswa kugadzira zvikamu zveinjini, zvikamu zvemukati, modhi dzemotokari, nezvimwe. Kuburikidza neprototyping, vagadziri vanogona kukurumidza kuyedza kugona kwezvigadziriso zvavo uye kugadzirisa zvinodiwa. Uye zvakare, prototype processing inogona zvakare kushandiswa kugadzira mold yezvikamu zvemotokari, nekudaro ichivandudza kugadzirwa kwehunyanzvi.
2.Muchadenga
Indasitiri yeaerospace ine zvakanyanyisa zvinodiwa zvekunyatso uye kuvimbika kwezvikamu, uye prototype machining inoita basa rakakosha mundima iyi. Kuburikidza neprototyping, vagadziri vanogona kugadzira akaomesesa ejometri maumbirwo uye yakakwirira-chaiyo zvikamu, kuve nechokwadi chekuchengetedza uye kuita kwendege uye spacecraft.
3.Medical midziyo
Mukugadzira michina yezvokurapa, prototype processing inoshandiswa kugadzira zviridzwa zvekuvhiya, ma implants, prosthetics, etc. Midziyo iyi inoda kurongeka kwakanyanyisa uye kuenderana nehupenyu, uye prototyping inogona kuita izvi zvinodiwa. Uye zvakare, prototype processing inogona zvakare kushandiswa kugadzira mold yemidziyo yekurapa, nekudaro ichivandudza kugadzirwa kwakanaka uye kunaka kwechigadzirwa.
4. Kugadzirwa kwemaindasitiri
Prototype processing inoshandiswa mukugadzirwa kwemaindasitiri kugadzira zvikamu zvakasiyana-siyana zvakaoma, senge mechanical transmission components, hydraulic system components, etc. Kuburikidza neprototyping, vagadziri vanogona kukurumidza kuedza kukwanisa kwezvigadziro zvavo uye kugadzirisa zvakakodzera. Uye zvakare, prototype processing inogona zvakare kushandiswa kugadzira mold yezvigadzirwa zvemaindasitiri, nekudaro kuvandudza kugona kwekugadzira uye mhando yechigadzirwa.
5.Consumer electronics
Mumunda wemagetsi evatengi, prototype processing inoshandiswa kugadzira ganda rekunze uye chimiro chemukati chezvigadzirwa zvakaita semakesi efoni, mahedhifoni, uye smartwatches. Kuburikidza neprototyping, vagadziri vanogona kukurumidza kuyedza kugona kwezvigadziriso zvavo uye kugadzirisa zvinodiwa. Uye zvakare, prototype processing inogona zvakare kushandiswa kugadzira molds yevatengi zvemagetsi zvigadzirwa, nekudaro kuvandudza kugadzirwa kwemhando uye mhando yechigadzirwa.