Sezvo kugadzirwa kuri kuitika kusvika muna 2025,kugadzirwa kwechigadzirwa kwakaringanainoramba ichikosha pakugadzira yakaoma kunzwisisacylindrical components izvo zvigadzirwa zvemazuva ano zvinoda. Iyi yakasarudzika fomu yekugadzira machining inoshandura mabara emidziyo kuita zvikamu zvakapedzwa kuburikidza nekudzora kutenderera uye mutsara mafambiro ekucheka maturusi, kuwana huchokwadi hunowanzo pfuura izvo zvinogoneka kuburikidza neyakajairwa.nzira dzekugadzira. Kubva pane zvidiki zvigadziriso zvezvishandiso zvekurapa kusvika kune zvakaoma zvinobatanidza zveaerospace masisitimu,precision-yakatendeuka zvikamugadzira iyo yakavanzwa masisitimu epamberi tekinoroji masisitimu. Ongororo iyi inoongorora hwaro hwetekinoroji, kugona, uye kufunga kwehupfumi kunotsanangura zvemazuva anokunyatsoshandura mabasa, nekutarisisa kune maitiro paramita anosiyanisa akasiyana kubva pakungoringanakugadzira zvabuda.
Nzira dzekutsvakurudza
1.Analytical Framework
Ongororo iyi yakashandisa nzira ine mativi mazhinji yekuongorora kugona kutendeuka chaiko:
● Kutarisa kwakananga uye kuyerwa kwezvikamu zvakagadzirwa paSwiss-type uye CNC turning centers
● Statistical wongororo yedimensional kuenderana pamabhechi ekugadzira
● Kuenzanisa kuongorora kwezvinhu zvakasiyana-siyana zvekushanda zvinosanganisira simbi isina tsvina, titanium, uye mapurasitiki einjiniya
● Ongororo yekucheka tekinoroji tekinoroji nemabatiro adzo pakupedza kwepamusoro uye hupenyu hwematurusi
2.Equipment uye Measurement Systems
Kuunganidza data kunoshandiswa:
● CNC inoshandura nzvimbo ine live tooling uye C-axis kugona
● maSwiss-type automatic lathes ane mabhushi egwara kuti awedzere kugadzikana
● Rongedza michina yekuyera (CMM) ine 0.1μm resolutio
● Surface roughness testers uye optical comparators
● Tool wear monitoring systems ine simba rekuyera masimba
3.Kuunganidza Data uye Verification
Data yekugadzira yakaunganidzwa kubva:
● 1,200 kuyerwa kwega kwega muzvikamu gumi neshanu zvakasiyana-siyana
● 45 yekugadzira inomhanya inomiririra zvinhu zvakasiyana-siyana uye mazinga akaoma
● Marekodhi ehupenyu hwechishandiso anotora mwedzi mitanhatu yekuenderera mberi kwekushanda
● Mapepa ekugadzirisa unhu kubva mukugadzirwa kwemidziyo yezvokurapa
Maitirwo ese ekuyerwa, magadzirirwo emidziyo, uye nzira dzekugadzirisa data zvakanyorwa muAppendikisi kuti ive nechokwadi chekujeka kwemethodical uye kuberekazve.
Migumisiro uye Analysis
1.Dimensional Kururama uye Maitiro Kugona
Dimensional Consistency Across Machine Configurations
| Machine Type | Kushivirira kwedhayamita (mm) | Kureba Kushivirira (mm) | Cpk Kukosha | Scrap Rate |
| Yakajairika CNC Lathe | ±0.015 | ±0.025 | 1.35 | 4.2% |
| Swiss-Type Automatic | ±0.008 | ±0.012 | 1.82 | 1.7% |
| Yepamberi CNC ine Probing | ±0.005 | ±0.008 | 2.15 | 0.9% |
Magadzirirwo emhando yeSwiss airatidza kutonga kwepamusoro-soro, kunyanya kune zvikamu zvine hurefu-kusvika-dhayamita reshiyo. Iyo inotungamira bushing system yakapa tsigiro yakakwidziridzwa iyo yakaderedza kutsauka panguva yekugadzira, zvichikonzera kuvandudzwa kwehuwandu mukukonisika uye cylindricity.
2.Surface Hunhu uye Kubudirira Kwekugadzira
Ongororo yezviyero zvekupedzisira zvakaburitswa:
● Avhareji yekukasharara (Ra) kukosha kwe0.4-0.8μm inowanikwa munzvimbo dzekugadzira
● Kupedza mashandiro akadzikisa kukosha kweRa kusvika ku0.2μm kune zvakakosha kubereka nzvimbo
● Maturusi echizvino-zvino majeometri akagonesa mitengo yepamusoro yekudyisa pasina kukanganisa kunaka kwepasi
● Integrated automation yakaderedza nguva isiri yekucheka neinenge 35%
3.Economic uye Quality Kufunga
Kuitwa kwechaiyo-nguva yekutarisa masisitimu kwakaratidza:
● Kuonekwa kwezvishandiso kwakaderedza kutadza kusingatarisirwi kwezvishandiso ne68%
● Automated in-process gauging yakabvisa 100% zvikanganiso zvekuyera nemaoko
● Kurumidza-kuchinja-tooling masisitimu yakaderedza nguva yekuseta kubva ku45 kusvika ku12 maminetsi avhareji
● Mapepa emhando yakabatanidzwa akasika zvinyorwa zvekutanga zvekuongorora
Kukurukurirana
4.1 Kududzira Kwehunyanzvi
Iko kuita kwepamusoro kweiyo advanced precision yekutendeuka masisitimu kunobva kune akawanda akabatanidzwa tekinoroji zvinhu. Rigid muchina zvimiro zvine thermally yakagadzikana zvikamu zvinoderedza dimensional kudonha panguva yakawedzera kugadzirwa. Sophisticated control masisitimu inotsiva kupfeka kwezvishandiso kuburikidza neotomatiki kugadzirisa, ukuwo tekinoroji bushing mumichina yeSwiss-type inopa rutsigiro rwakanyanya kune dzakatetepa workpiece. Iko kusanganiswa kwezvinhu izvi kunogadzira nharaunda yekugadzira iyo micron-level chaiyo inove inogoneka mune zvehupfumi pahuwandu hwekugadzira.
4.2 Kuganhurirwa uye Matambudziko Okuita
Chidzidzo chacho chainyanya kukoshesa zvinhu zvesimbi; zvisiri-metallic zvinhu zvinogona kupa akasiyana machining maitiro anoda nyanzvi nzira. Ongororo yehupfumi yakafungidzira kuti mavhoriyamu ekugadzirwa akakwana kururamisa mari yekudyara mumidziyo yepamusoro. Pamusoro pezvo, hunyanzvi hunodiwa kuronga nekuchengetedza masisitimu ekuchinja akaomesesa anomiririra chipingamupinyi chakakosha chekushandisa icho chisina kuverengerwa mukuongororwa kwehunyanzvi uku.
4.3 Mitemo Yekusarudza Inoshanda
Kune vagadziri vanofunga nezve chaiyo yekutendeuka kugona:
● maSwiss-type masisitimu anokunda kuzvinhu zvakaoma, zvitete zvinoda maoperation akawanda
● CNC turning centers inopa kuchinjika kukuru kumabhechi madiki uye majeometri ari nyore
● Kurarama kwekushandisa uye kugona kweC-axis kunogonesa machining akazara mune imwechete setup
● Material-specific tooling and cutting parameters zvinokanganisa upenyu hwematurusi uye pamusoro pemhando
Mhedziso
Precision-yakashandurwa kugadzira chigadzirwa inomiririra yakaomesesa yekugadzira nzira inokwanisa kugadzira yakaoma silinda yezvikamu zvine yakasarudzika dimensional kurongeka uye pamusoro pemhando. Masisitimu emazuva ano anogara achichengetedza kushivirira mukati me ± 0.01mm uku achiwana kupera kwepamusoro kwe0.4μm Ra kana zvirinani munzvimbo dzekugadzira. Iko kubatanidzwa kweiyo-chaiyo-nguva yekutarisa, otomatiki emhando yekuongorora, uye epamberi tekinoroji matekinoroji ashandura iko kutendeuka kubva kune yakasarudzika craft kuenda kune yakavimbika inodzokororwa sainzi yekugadzira. Zviitiko zveramangwana zvingangotarisa pakuwedzera kubatanidzwa kwedata mukati mekugadzira mafambiro uye kuwedzera kuchinjika kune zvakasanganiswa-zvinhu zvinhu sezvo indasitiri inoda ichienderera mberi ichienda kune yakaoma, yakawanda-inoshanda dhizaini.
Nguva yekutumira: Oct-24-2025
