Multi-Axis CNC Machining ye Ultra-Precision Optical Zvikamu zvine Complex Geometries

Mumaindasitiri umo micron-level kurongeka kunotsanangura budiriro — aerospace, mishonga yekurapa, advanced optics — kudiwa kweUltra-precision optical componentspamweyakaoma geometriesiri kuwedzera. Yechinyakare 3-axis CNC michina inonetsekana neyakaomesesa contours uye kushivirira kwakasimba, asimulti-axis CNC machininginoshandura izvi. Fekitori yedu inokwidza-kumucheto 5-axis CNC tekinoroji kuendesa zvinhu zvinosangana neakaomesesa zviyero, kusanganisa.midziyo yepamusoro,kuomarara kwemhando yekudzora,uyetalored mutengi rutsigiro.

Sei Multi-Axis CNC Machining?

1.Isingaenzaniswi Precision yeComplex Dhizaini

•   Kusiyana ne3-axis michina inogumira kune mutsara mafambiro, edu5-axis CNC masisitimu(semuenzaniso, DMU dzakatevedzana) gonesa kutenderera panguva imwe chete pamwe neA/B/C maaxes. Izvi zvinobvumira machining akaomesesa maumbirwo-emahara malenzi, aspherical magirazi-mune imwe setup, kubvisa repositioning zvikanganiso uye kuwana kushivirira mukati.± 0.003mm.

•   Muenzaniso: Lens mbiri-curvature yelaser collimators, inoda <0.005mm kutsauka kwepamusoro, yakagadzirwa ne99.8% chaiyo.

2.Kubudirira & Kuchengeta Mutengo

•   Single-setup machininginoderedza nguva yekugadzira ne40-60% maringe nematanho akawanda. Kune satellite optical housing project, tinocheka nguva yekufambisa kubva pamazuva gumi nemana kusvika ku6.

•   Otomatiki nzira dzematurusi dzinodzikisira tsvina yezvinhu-yakakosha kune zvinodhura substrates seyakasanganiswa silica kana Zerodur®.

Yedu Yedu Yakasarudzika Matanho

1. Advanced Multi-Axis Equipment

• 5-Axis CNC Centers: DMU 65 monoBLOCK® (kufamba: X-1400mm, Y-900mm, Z-700mm; spindle: 42,000 RPM) yekumhanya-mhanya, kudengenyeka-isina kupera.
• Ultra-Precision Add-Ons: Yakabatanidzwa laser probes yechaiyo-nguva metrology uye inogadzirisa nzira yeturusi kururamisa panguva yekugadzira.
• In-Process Monitoring: Chimwe nechimwe chikamu chinotarisana nekutarisa katatu:

2. Yakasimba Hunhu Ecosystem

Raw material spectrometry (ISO 17025-certified lab) .

Pa-muchina kuongorora kwedimensional kurongeka .

Post-process CMM kusimbiswa (Zeiss CONTURA G2, kururama: 1.1µm + L/350µm) .

•ISO 9001/13485 Kutevedzera: Yakanyorwa workflows inovimbisa kuteedzera kubva padhizaini kusvika pakuendesa.

3. Zvinhu zvakasiyana-siyana & Unyanzvi hwekushandisa

Zvishandiso: Optical girazi, ceramics, titanium, Inconel®.

Applications: Endoscopes, VR lens arrays, fiber-optic collimators, aerospace reflectors.

4. Kupera-ku-Kuguma Kwemutengi Tsigiro

•Kudyidzana Kwekugadzira: Mainjiniya edu anokwirisa madhizaini ekugadzira (DFM) - semuenzaniso, kurerutsa madhizaini kuderedza mutengo.
•Post-Delivery Assurance:

o24/7 technical hotline (<30-min mhinduro) .
oHupenyu hwekuchengetedza rutsigiro + 2-gore waranti.
oSpare-part Logistics: Global delivery mukati maawa makumi manomwe nemaviri.

Nyaya Yokudzidza: High-NA Microscope Chinangwa Lens

Dambudziko: Mutengi webiomedical anoda mazana maviri lenzi ane micro-grooves (yakadzama: 50µm ±2µm) ye fluidic mwenje-inotungamira.
Solution:

•Yedu 5-axis CNC yakarongerwa elliptical maturusi enzira ane akasiyana anorereka makona.
•In-process laser scanning yakaona kutsauka> 1µm, zvichikonzeresa auto-correction.
Mhedzisiro: 0% kurambwa mwero; 98% panguva yekutumira.

FAQs: Kugadzirisa Zvinonyanya Kunetsa Mutengi

Mubvunzo: Unogona kubata geometries ne undercuts kana isiri-inotenderera symmetry?
A: Ndizvozvo. Yedu 5-axis CNC's tilt-rotary matafura anowana makona anosvika 110 °, machining maficha senge helical chiteshi kana off-axis parabolic nzvimbo pasina kugadzirisa zvakare.

Mubvunzo: Unove sei nechokwadi chekutarisa kwepamusoro?
A: Isu tinoshandisa dhaimondi-yakavharwa maturusi ane nano-kupolisha cycles, kubudirira pamusoro roughness (Ra) <10nm-yakakosha laser applications.

Q: Ko kana ini ndichida dhizaini gadziriso mushure mekugadzirwa?
A: Yedu-yakavakirwa gore-yakavakirwa portal inoita kuti iwe utumire ongororo, ine yakagadziridzwa prototypes inounzwa mumazuva 5-7.