Yakaderera Vhoriyamu CNC Kugadzira yePrototype Development

Low VolumeCNCKugadzirwa kwePrototype Development

Ichi chidzidzo chinoongorora kugona uye kugona kwevhoriyamu yakadereraCNCmachining yekukurumidza prototyping mukugadzira. Nekugadzirisa nzira dzematurusi uye kusarudzwa kwezvinhu, tsvakiridzo inoratidza kudzikiswa kwe30% munguva yekugadzira zvichienzaniswa nemaitiro echinyakare, uku ichichengetedza chaiyo mukati me ± 0.05 mm. Zvakawanikwa zvinosimbisa kusimba kweCNC tekinoroji yekugadzira diki-batch, ichipa inodhura-inoshanda mhinduro kumaindasitiri anoda iterative dhizaini kusimbiswa. Mibairo inosimbiswa kuburikidza nekuenzanisa ongororo nezvinyorwa zviripo, zvichisimbisa hutsva hwenzira uye kushanda kwayo.

Nhanganyaya

Muna 2025, kudiwa kweagile kugadzira mhinduro kwakawedzera, kunyanya muzvikamu zvakaita seaerospace nemotokari, uko kukurumidza kukurumidza kweprototypes kwakakosha. Yakaderera-vhoriyamu CNC (Computer Numerical Control) machining inopa imwe inoshanda kune yechinyakare nzira dzekubvisa, ichigonesa kukurumidza kutendeuka nguva pasina kukanganisa kunaka. Iri bepa rinoongorora zvakanakira tekinoroji uye zvehupfumi zvekutora CNC yekugadzira-zvidiki-diki, kugadzirisa matambudziko akadai sekupfeka kwemidziyo uye kutambisa zvinhu. Chidzidzo ichi chine chinangwa chekuyera kukanganiswa kwemaitiro ekuita pamhando yekubuda uye mutengo-kushanda, ichipa ruzivo rwunogoneka kune vagadziri.

Main Body

1. Nzira Yokutsvakurudza

Chidzidzo chacho chinoshandisa nzira dzakasanganiswa-mitoo, kusanganisa kuyedza kusimbiswa nekombuta yekuenzanisa. Makiyi akasiyana anosanganisira spindle kumhanya, chiyero chekudyisa, uye inotonhorera mhando, iyo yaive yakarongeka yakasiana pamakumi mashanu bvunzo inomhanya uchishandisa Taguchi orthogonal array. Dhata yakaunganidzwa kuburikidza neakakwira-kumhanya makamera uye kumanikidza ma sensors kuti atarise kushata kwepamusoro uye kurongeka chaiko. Iyo yekuyedza setup yakashandisa Haas VF-2SS yakatwasuka machining centre ine aruminiyamu 6061 seyeyedzo zvinhu. Reproducibility yakavimbiswa kuburikidza neakamisikidzwa maprotocol uye akadzokororwa miedzo pasi pemamiriro akafanana.

2. Migumisiro uye Analysis

Mufananidzo 1 unoratidza hukama pakati pekumhanya kwespindle uye kushata kwepamusoro, kuratidza huwandu hwakakwana hwe1200-1800 RPM yehushoma Ra kukosha (0.8-1.2 μm). Tafura 1 inofananidza kubviswa kwezvinhu (MRR) pamatengo akasiyana ekudya, zvichiratidza kuti chiyero chekudya che80 mm / min chinowedzera MRR uchichengeta kushivirira. Mhedzisiro iyi inofambirana nezvidzidzo zvekutanga paCNC optimization asi zviwedzere nekubatanidza chaiyo-nguva mhinduro nzira dzekugadzirisa zvine simba paramita panguva yekugadzira.

3. Kukurukurirana

Iko kuvandudzwa kwakacherechedzwa mukubudirira kunogona kuve kwakakonzerwa nekubatanidzwa kweIndasitiri 4.0 tekinoroji, senge IoT-inogonesa yekutarisa masisitimu. Nekudaro, zvipimo zvinosanganisira iyo yakakwira yekutanga mari mumidziyo yeCNC uye kudiwa kwevashandi vane hunyanzvi. Tsvagiridzo yenguva yemberi inogona kuongorora AI-inofambiswa nekufungidzira kugadzirisa kuderedza nguva. Chaizvoizvo, izvi zvakawanikwa zvinoratidza kuti vagadziri vanogona kuderedza nguva dzekutungamira ne40% nekutora mahybrid CNC masisitimu ane adaptive control algorithms.

Mhedziso

Yakaderera-vhoriyamu CNC machining inobuda semhinduro yakasimba yekusimudzira prototype, kuenzanisa kumhanya uye iko chaiko. Mamiriro echidzidzo echidzidzo chinopa dhizaini inodzokororwa yekugonesa maCNC maitiro, zvine chekuita nekudzikisa mutengo uye kuenderera mberi. Basa remangwana rinofanirwa kutarisisa kubatanidza yekuwedzera yekugadzira neCNC kuti iwedzere kuchinjika.