Yakakwirira-Kushanda CNC Kugaya Solutions kune Yakaoma Surface uye Stamping Molds

Kana zvasvika pakugadzira akaomesesa ekudhinda mold kana machining yakaoma nzvimbo, kunyatsoita uye kushanda nesimba hazvigone kutaurirana. AtPFT, isu nyanzvi muneyakakwirira-inoshanda CNC milling mhinduroiyo inosanganisa yekucheka-kumucheto tekinoroji nemakumi emakore ehunyanzvi hweinjiniya. Kunyangwe iwe uri muaerospace, mota, kana kugadzirwa kwemidziyo yekurapa, masevhisi edu anoenderana anovimbisa kuti mapurojekiti ako anosangana nemhando yepamusoro yemhando uye kusimba.

1.Michina Yepamberi yeKusaenzanirana Precision

Fekitori yedu yakashongedzerwa neino-ye-the-art CNC milling michina, kusanganisira5-axis CNC masisitimuuyehigh-speed spindles, yakagadzirirwa kubata kunyange iyo yakanyanya kunetsa geometries. Somuenzaniso, yeduDMG MORI MillTap 700inosanganisa kuyerwa kwelaser uye chaiyo-nguva 3D yekuona kuti iwane micron-level kurongeka-yakakwana kune aerospace turbine blades kana yekurapa implant molds.

Zvinhu zvakakosha zvemidziyo yedu:

•5-axis shandukokune akawanda-angle machining pasina repositioning.
•Symmetric jerk controlkuderedza vibration uye kuve nechokwadi nzira dzakatsetseka dzematurusi.
•Real-time thermal compensationkurwisa kuwedzera kwezvinhu panguva yekushanda kwenguva refu.

Iyi tekinoroji mupendero inotibvumira kuderedza nguva dzekutenderera kusvika30%apo uchichengetedza pamusoro pekupedzisira zvakanaka seRa 0.2μm.

2.Yakaratidza Hunyanzvi muComplex Surface Machining

Nzvimbo dzakaomarara dzinoda zvinopfuura maturusi epamberi chete - avanodaadaptive machining mazano. Mainjiniya edu anoshandisaNURBS-based toolpath algorithmskukwirisa mareti ekudya uye kucheka zvakadzika zvine simba. Semuenzaniso, mupurojekiti ichangoburwa inosanganisira yakadzika-cavity mota yekutsikisa mold, takawana98% dimensional accuracy ratenekubatanidza:

•Spiral interpolation millingyekubvisa zvinhu zvakafanana.
•Trochoidal toolpathskudzivirira kuturika kwemidziyo musimbi dzakaomeswa.
•HD in-process yekutarisakuona kutsauka kudiki se5 microns.

Iyi nzira haingowedzeri hupenyu hwezvishandiso chete40%asi zvakare inobvisa kudiwa kwekupedzisa kwechipiri mu85% yemakesi.

3.Rigorous Quality Control Protocols

Chimwe nechimwe chikamu chinopinda a12-nhanho yekuongorora maitirozvinoenderana ne ISO 9001:2015 zviyero. Yedu quality assurance framework inosanganisira:

•Raw material verificationkushandisa XRF spectrometers kusimbisa alloy kuumbwa.

•In-process machekiine laser scanners uye maCMM (Coordinate Measuring Machines).

•Kuongorora kwekupedzisirakupesana neASME Y14.5 kushivirira, inotsigirwa nemishumo yakazara yekuteedzera.

Taita zvakareAI-inofambiswa kufungidzira kuchengetedzakune yedu CNC masisitimu, kuderedza isina kurongeka yekudzikira ne90%uye kuve nechokwadi chekuburitsa kunoenderana kune yakakwira-vhoriyamu maodha.

4.Yakasiyana Solutions kune Yese Indasitiri

Yedu CNC milling masevhisi anobata kune dzakasiyana siyana dzekushandisa:

•Aerospace: Mapapiro embabvu anoumba ane titanium alloys (Ti-6Al-4V).
•Automotive: High-chaiyo kufa-kukanda molds yezvivharo zveinjini.
•Medical: Biocompatible PEEK yekuvhiya chishandiso.
•Consumer electronics: Micro-milled zvikamu zve smartphone casings.

Somuenzaniso, yeduModular Fixturing Systeminobvumira kukurumidza kugadzirisa zvakare pakati pezvigadzirwa zvebatch, zvichiita kuti tizadzise maodha kubva50 kusvika ku50,000 zvikamupasina kukanganisa nguva dzekutungamira.

5.Kupedzisa-kusvika-Kupera Tsigiro yeSeamless Operations

Tinomira nebasa redu ne3-makore warantiuye 24/7 tsigiro yehunyanzvi. Yedu post-sales masevhisi anosanganisira:

•Pa-saiti kudzidziswakune vashandisi vako pane toolpath optimization.
•Emergency spare part deliverymukati maawa 48 pasi rose.
•Maitiro ekuongororakuona kuvandudzwa kwehunyanzvi mukufambiswa kwebasa rako.

Mushure mekushandisa yeduSmart Tool Management Chirongwa, mutengi mumwe akadzikisa mutengo wekushandisa ne22%kuburikidza nekufanotaura kutsiva kuronga.

Sei Tichishanda Nesu?

•ISO 9001 & IATF 16949 yakasimbiswanzira dzekugadzira.
•40% nekukurumidza kutendeuka kweprojekitizvichienzaniswa neavhareji yeindasitiri.
•100% kuvanzikainovimbiswa kuburikidza neNDA uye encrypted data protocol.

Wakagadzirira kusimudzira kugona kwako kugadzira?
 Bata timu yedu yeinjiniya nhasi kune amahara DFM (Design for Manufacturability) ongororoyepurojekiti yako inotevera.