Tsika CNC Milling
Product Overview
Munyika yemazuva anokugadzira, kuwana kurongeka kwepamusoro uye kugona kugadzira majeometri akaomarara kwakakosha, kunyanya kumaindasitiri anoda zvakaomarara, imwe-ye-a-mhando zvikamu. Tsika CNC kugaya inopa mhinduro yakanaka yezvido izvi, ichipa nzira inochinja-chinja uye inoshanda yekugadzira zvimiro zvetsika zvine kushivirira kwakasimba uye yakasarudzika ruzivo.
Chii chinonzi Custom CNC Milling?
CNC kugaya(Computer Numerical Control milling) inzira yekugadzira iyo inoshandisa komputa-inodzorwa muchina chishandiso kubvisa zvinhu kubva paworkpiece. Mune tsika CNC kugaya, yakasarudzika dhizaini kana yakatarwa inopihwa nemutengi inoshandiswa kutungamira iyoCNC muchina, ichiibvumira kukuya chikamu kana chikamu kune chaiyo zviyero uye kushivirira kunodiwa.
Kusiyana netsika yechinyakare kugaya, iyo inovimba nevashandisi vevanhu kurongeka uye kutonga,CNCkugaya kuri kuita otomatiki zvakanyanya uye kunopa zvinoenderana, zvinodzokororwa mhedzisiro. Inoshandiswa kugadzira zvikamu zvine zvimiro zvakaoma, maburi, slots, uye dhizaini yakaoma, kazhinji kubva kuzvinhu zvakaita sesimbi, mapurasitiki, uye macomposites.
Maitiro Akakosha muCustom CNC Milling
Tsika CNC milling inosanganisira akatevedzana matanho chaiwo anoshandura mbishi kuita zvinhu zvakagadzirirwa-tsika. Maitiro acho anochinjika zvakanyanya, aine mhando dzakasiyana dzemichina yekugaya uye maturusi anowanikwa kuti aenderane nezvinodiwa zvakasiyana.
1. CNC Machine Setup
Maitiro acho anotanga nekumisikidzwa kwemushini weCNC, uko iyo mbishi inosungirirwa zvakachengeteka mumubhedha wemuchina, uye maturusi ekucheka akakodzera anosarudzwa. Muchina's control system inorongwa nedhizaini faira (kazhinji iri muchimiro cheCAD/CAM faira), iyo ine yakadzama mirairo yekugayo yega yega.
2. Kubviswa kwezvinhu
Muchina weCNC unoshandisa maturusi ekucheka anotenderera kubvisa zvinhu kubva pachishandiso. Izvo zvinhu zvinowanzobviswa mudiki, zvidimbu zvekuwedzera. Zvichienderana nekuoma kwechikamu, marudzi akasiyana-siyana ekugayo anogona kuitwa, akadai se:
●Kugadzira kumeso:Kucheka pamusoro pepamusoro pezvinhu kuti ubvise nzvimbo dzakakura.
●Kupedzisa kugaya: Kucheka pamativi echishandiso kugadzira mhango, homwe, kana maumbirwo.
● Slot milling: Kugadzira chaiyo grooves kana slots mune izvo zvinyorwa.
●Kuboora uye Tapping: Kuchera maburi kana kugadzira tambo mukati mezvinhu.
Nzira dzekushandisa dzinonyatsodzorwa, kuve nechokwadi kuti kucheka kunotevera dhizaini's exact specifications.
3. Kupedza Mabasa
Kana machekwa akakasharara angoitwa, kupedzisa mashandiro anowanzo kudiwa kuti uwane inodiwa kupedzisa uye kushivirira kwakasimba. Izvi zvinogona kusanganisira kukwenenzverwa, kuita jecha, kana mamwe mabasa ekugaya kutsvedzerera nzvimbo yechikamu uye kuzadzisa zviyero zvekupedzisira.
4. Kuongorora uye Kudzora Kwehutano
Mushure mekunge chikamu chacho chagayiwa, chinoitwa nekuongororwa kwemhando yepamusoro kuti ive nechokwadi chekuti inosangana neakatsanangurwa zviyero, kushivirira, uye zvimwe zvinodiwa zvemhando. Izvi zvinowanzoitwa uchishandisa maturusi senge coordination yekuyeresa michina (CMMs) kana laser scanners. Zvikamu zvinogona zvakare kuongororwa kushushikana, kuongororwa kwekuona, uye kumwe ongororo zvichienderana nekwavanoda kuita.
Zvishandiso Zvinoshandiswa muCustom CNC Milling
Tsika CNC milling inochinjika zvakanyanya, ichibvumira vanogadzira kushanda nehuwandu hwakawanda hwezvinhu. Sarudzo yezvinhu zvinoenderana nechikamu chakatarisirwa kushandiswa, simba rezvinodiwa, zvakatipoteredza zvinhu, uye mutengo wekufunga. Zvinhu zvakajairika zvinoshandiswa muCNC milling zvinosanganisira:
●Simbi:Aluminium, simbi isina tsvina, titanium, mhangura, uye ndarira sarudzo dzakakurumbira nekuda kwesimba radzo, machinability, uye kuita zvakasiyana. Iwo anowanzo shandiswa kwepamusoro-kuita kunyorera mumaindasitiri senge aerospace, mota, uye kudzivirira.
●Plastiki:Zvishandiso zvakaita senaironi, acrylic, polycarbonate, uye Delrin (acetal) zvinowanzo shandiswa mutsika CNC milling yezvikumbiro zvinoda uremu huremu, makemikari kuramba, kana kuvhara magetsi.
●Macomposites:Carbon faibha uye fiberglass macomposites anoshandiswa kune zvikamu zvinoda yakakwira simba-ku-huremu reshiyo, kunyanya mumaindasitiri akaita seaerospace uye motorsports.
● Huni:CNC milling inogona zvakare kushandiswa kugadzira akaomesesa dhizaini muhuni, kazhinji kune yakajairwa fenicha kana mapurojekiti ehunyanzvi.
●Exotic Materials:Tsika CNC milling inogona kugarisa zvinhu zvakaita seInconel, PEEK, uye maceramics, ayo anowanzo kudiwa kune akanyanya hunyanzvi maapplication senge michina yekurapa kana yakanyanyisa nharaunda.
Mabhenefiti eCustom CNC Milling
Pane zvakawanda zvakanakira kusarudza tsika CNC milling yekugadzira zvikamu. Kunyangwe iwe uri kugadzira imwe-kure prototype kana diki batch yeakasarudzika zvikamu, CNC milling inopa huwandu hwemabhenefiti, kusanganisira:
1. High Precision uye Kururama
CNC milling inozivikanwa nekugona kwayo kugadzira zvikamu zvine kushivirira kwakanyanya, kazhinji diki se ± 0.001 inches (0.025 mm). Kunyatsoita uku kunoita kuti zvidimbu zvinyatsokwana uye kuita sezvakarongwa, izvo zvakakosha mumaindasitiri akaita seaerospace, mota, michina yekurapa, uye zvemagetsi.
2. Complex Geometries uye Customization
CNC milling inobvumira kugadzirwa kweakaomesesa geometries ayo angave akaoma kana kusagoneka kuwana neyakajairwa bhuku rekugaya. Zvimiro zvakaoma, senge cavities, shinda, uye akawanda-dimensional kucheka, zvinogona kuiswa nyore nyore mudhizaini, zvichipa kuchinjika kunodiwa kune zvetsika zvikamu.
3. Kusiyana-siyana Pakati Pezvinhu
Kunyangwe iwe uri kushanda nesimbi, mapurasitiki, macomposites, kana ekunze zvinhu, tsika CNC milling inogona kugadziridzwa kuti igare yakafaranuka yemidziyo. Izvi zvinoita kuti ive yakanakira maindasitiri anoda zvese kusimba uye nemazvo muzvikamu zvawo.
4. Kuenderana uye Kudzokorora
CNC milling inzira yakasarudzika, zvichireva kana chirongwa chekutanga uye kuseta kwapera, zvikamu zvinogona kudhindwa nemhando inowirirana uye nemazvo. Izvi zvinonyanya kukosha kune madiki ekugadzirwa kwebatch anomhanya kana pakugadzira zvikamu zvakafanana zvekuungana.
5. Rapid Prototyping
Tsika CNC milling yakanakira prototyping, sezvo ichibvumira vagadziri kukurumidza kugadzira uye kuyedza zvikamu zvinoshanda. Iko kukurumidza prototyping kugona kunobatsira mabhizinesi kufamba kubva pakugadzira kuenda kukugadzira nekukurumidza, kuderedza nguva yemusika uye kubvumidza kudzokororwa kuyedzwa nekuvandudza dhizaini.
6. Yakaderedzwa Kuraswa Kwezvinhu
Nekuti CNC milling inzira yekubvisa, zvinhu zvinobviswa kubva mubhuroko rakasimba kana sheet. Izvi zvinobvumira kudzora zvirinani pamusoro pekushandiswa kwezvinhu, kuderedza marara kana ichienzaniswa nemamwe maitiro akaita sekukanda kana kuumba. Pamusoro pezvo, chero chinhu chakasara chinogona kushandiswazve mune dzinotevera machining maitiro.
7. Mutengo-Unoshanda kune Yakaderera kusvika Yepakati Yekugadzira Inomhanya
Tsika CNC milling inogona kudhura-inoshanda pane dzimwe nzira, senge jekiseni kuumba kana kufa-kukanda, kunyanya kune yakaderera-kusvika yepakati-vhoriyamu kugadzirwa. Iko hakuna kudikanwa kwezvinodhura mold kana zvishandiso, uye maitiro acho anogona kugarisa nyore mabheti madiki ekugadzira kana imwe-kure zvikamu.
Zvishandiso zveCustom CNC Milling
Tsika CNC milling inoshandiswa pane dzakasiyana siyana maindasitiri anoda kunyatsojeka, kusimba, uye akasiyana dhizaini maficha. Zvimwe zvezvishandiso zvinonyanya kukosha zvinosanganisira:
● Muchadenga:CNC milling inoshandiswa kugadzira zvinhu zvisingaremi, zvine simba repamusoro senge injini, mablades eturbine, uye mabhuraketi. Izvi zvikamu zvinofanirwa kusangana nekuchengetedza kwakasimba uye maitiro ekuita.
●Motokari:Zvikamu zvakaita semagiya, zvikamu zveinjini, zvinomisikidzwa, uye mabhuraketi zvakajairwa muchina uchishandisa CNC milling kuti ive nechokwadi chekuti zvinosangana nemadimikira anodiwa pakuita kwemotokari uye kuchengetedza.
●Midziyo yekurapa:Tsika CNC milling inoshandiswa zvakanyanya munharaunda yekurapa kugadzira maimplants, midziyo yekuvhiya, uye michina yekuongorora inoda kunyatsojeka, kuvimbika, uye biocompatibility.
●Zvemagetsi:Dzimba dzechivanhu, zvinongedzo, uye zvivharo zvinowanzogayiwa CNC kuti zvidzivirire zvinhu zvine hunyoro uye kuve nechokwadi chakakodzera uye kushanda mumidziyo yemagetsi.
● Simba:Zvikamu zvakaita sematurbines, pombi, mavharuvhu, uye zvimwe zvinhu zvemuchina zvinoshandiswa mukugadzira magetsi, oiri negesi, uye zvikamu zvesimba rinowanikwazve zvinogara zvichigadzirwa uchishandisa CNC milling.
● Prototyping uye Kuvandudza Chigadzirwa:Maindasitiri mazhinji anoshandisa tsika yeCNC milling yekukurumidza prototyping, zvichiita kuti mainjiniya nevagadziri vagadzire zvikamu zvinoshanda zvekuyedzwa vasati vazvipira kugadzirwa kwakazara.
●Custom Furniture uye Art:CNC milling inogona zvakare kushandiswa kugadzira akaomesesa emapuranga zvikamu, zvekushongedza zvimiro, uye zvisikwa zveunyanzvi, zvichipa chaizvo kucheka uye kuumbwa kwetsika dhizaini.
Isu tinodada kubata akati wandei ekugadzira zvitupa zveCNC machining masevhisi, izvo zvinoratidza kuzvipira kwedu kune mhando uye kugutsikana kwevatengi.
1,ISO 13485: ZVINHU ZVINHU ZVINHU ZVINHU ZVINHU ZVINHU ZVINHU SYSTEM CERTIFICATE
2,ISO9001: QUALITY MANAGEMENT SYSTEMCERTIFICATE
3,IATF16949,AS9100,SGS,CE,CQC,RoHS
Mhinduro yakanaka kubva kune vatengi
●Great CNCmachining inoshamisa laser engraving yakanakisa Ive everseensofar Yakanaka quaity zvachose, uye zvese zvimedu zvakarongedzwa zvakanaka.
●Excelente me slento contento me sorprendio la calidad deias plezas un gran trabajo Kambani iyi inoita basa rakanaka chaizvo pamhando.
●Kana pane nyaya vanokasira kuigadzirisaVery good communication and fast response times
Kambani iyi inogara ichiita zvandinokumbira.
●Vanotowana chero kukanganisa kwatingave takaita.
● Tave tichibata nekambani iyi kwemakore anoverengeka uye tagara tichigamuchira basa remuenzaniso.
● Ndiri kufara zvikuru nemhando yepamusoro kana zvikamu zvangu zvitsva. Iyo pnce inokwikwidza zvikuru uye iyo custo mer sevhisi iri pakati peakanakisa Ive akambosangana nawo.
● Inokurumidza tumaround yakanakisa mhando, uye imwe yemhando yepamusoro yevatengi sevhisi chero paNyika.
Q: Ndeupi musiyano uripo pakati peCNC milling uye yechinyakare kugaya?
A:Musiyano wekutanga pakati peCNC milling uye yechinyakare milling iri mukutonga kwemuchina. MuCNC milling, muchina uyu unodzorwa nechirongwa chekombuta chinogadzirisa kufamba kwechishandiso uye chidimbu chebasa, chichibvumira kuchekwa chaiko, kudzokororwa uye mageometries akaomarara. Muchigayo chigayo, machinist anodzora muchina, izvo zvinogona kutungamira kune kushomeka uye kunonoka nguva yekugadzira.
CNC milling inopa akawanda mabhenefiti, akadai sekuwedzera kukurumidza, kunyatsoita, kuenderana, uye kugona kugadzira zvikamu zvine dhizaini yakaoma. Kugaya kwechinyakare kuchiri kushandiswa mune mamwe maapplication asi kusinganyanyi kushanda pakugadzira yakaoma kana yakakwirira-vhoriyamu.
Mubvunzo: CNC milling inoshanda sei?
A:CNC milling inoshanda kuburikidza nenhevedzano yematanho, inodzorwa nechirongwa chekombuta:
●Dhizaini: Chikamu chakagadzirwa uchishandisa CAD (Computer-Aided Design) software, uye dhizaini inoshandurwa kuita chimiro chinoverengeka muchina (kazhinji G-code).
●Gadzirira: Iyo mbishi inoiswa pamushini weCNC, uye maturusi ekucheka akakodzera akaiswa.
●Machining: Muchina weCNC unotevera mirairo yakarongwa yekucheka, kudhirowa, kana kuumba zvinhu. Iyo workpiece inogona kufambiswa pamwe nematemo akawanda (kazhinji 3, 4, kana 5 axes) kuzadzisa yaunoda geometry.
● Kupedza: Mushure mekucheka kwakashata kwaitwa, mamwe maitiro ekupedzisa, senge kukwenenzverwa kana kuwedzera kugaya, anogona kuitwa kuti awane yekupedzisira kwepamusoro kupera uye kushivirira.
●Kuongorora: Chikamu chinoongororwa kuona kuti chinosangana nezvinodiwa, kazhinji kushandisa zvishandiso seCMM (Coordinate Measuring Machines) kutarisa zviyero uye kushivirira.
Mubvunzo: Zvinotora nguva yakareba sei kuti upedze purojekiti yekugadzira CNC?
A:Iyo nguva inodiwa yekupedzisa tsika CNC milling chirongwa zvinoenderana nezvakati wandei zvinhu:
●Kuoma kweChikamu: Mamwe madhizaini akaomarara ane akawanda maficha kana kushivirira kwakasimba anogona kutora nguva yakareba kumuchina.
●Material: Zvimwe zvinhu, zvakaita setitanium kana simbi yakaomeswa, zvakaoma kugadzira muchina uye zvinogona kutora nguva yakawanda.
●Kukura kweChikamu: Zvikamu zvihombe kana kugadzirwa kwepamusoro-vhoriyamu zvinotora nguva yakareba kupfuura zvidiki, zviri nyore.
● Kugadzika kweMuchina uye Kuronga: Iyo nguva inodiwa kumisikidza muchina uye kuronga dhizaini inogonawo kukanganisa nguva dzekutungamira.
Kune prototypes, CNC milling inogona kupedzwa mukati memazuva mashoma kusvika kwemavhiki mashoma. Kune madiki ekugadzira anomhanya, zvinogona kutora nguva yakareba, zvichienderana nekuoma uye nhamba yezvikamu.
